Volume List  / Volume 12 (2)

Article

FAILURES/BREAKDOWNS DUE TO RESIDUAL STRESSES IN THE VEHICLE INDUSTRY

DOI: 10.7708/ijtte2022.12(2).10


12 / 2 / 291-301 Pages

Author(s)

Hussein Alzyod - Department of Railway Vehicles and Vehicle System Analysis, Faculty of Transportation Engineering and Vehicle Engineering, Budapest University of Technology and Economics, H-1111 Budapest Műegyetem rkp. 3, Hungary -

Peter Ficzere - Department of Railway Vehicles and Vehicle System Analysis, Faculty of Transportation Engineering and Vehicle Engineering, Budapest University of Technology and Economics, H-1111 Budapest Műegyetem rkp. 3, Hungary -


Abstract

The evaluation of residual stress is crucial since it has a significant impact on the component's lifetime and can cause breakdown or failure during manufacture, which may affect the economics, lives, and the environment. Residual stress analysis has now become a mandatory requirement in the automobile industry. Because each manufacturing process like machining, casting, heat treatment, and coating impacts the residual stress state, it can be pretty complicated and varied within the components. If the effects of these processes are well studied, it is possible to achieve a stress state in the part that will increase its lifetime and performance while lowering costs with an optimized method. This paper discusses the effect of residual stress on the automotive industry and illustrates how is residual stress participates in every manufacturing process of vehicles.


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